Back
Military

500 (MIL-A-46100)

MIL-A-46100 Grade 500 is a high-hardness armor steel plate designed for maximum ballistic protection in military and security applications. With a nominal hardness of 500 Brinell (BHN), this quenched and tempered plate offers exceptional resistance to armor-piercing rounds and high-velocity projectiles, outperforming lower-hardness armor grades in penetration and weight efficiency. Produced to meet the U.S. Department of Defense MIL-DTL-46100 specification, this steel features a tightly controlled microstructure for superior impact resistance, uniform hardness, and dimensional stability.

500 is a specially processed plate product that meets all the requirements of the MIL-DTL-46100 specification

Chemistry

Property

specification

Weldability

Carbon equivalent of 0.69 Typical

Mechanical Properties (ASTM A370)

  • Hardness (per ASTM E10)
  • Yield Strength (Typical)
  • Tensile Strength (Typical)
  • Elongation 2″ (Typical) 477-534 BHN
  • 215 Ksi
  • 240 Ksi
  • 8% (50.8mm gage)
  • 50-54 Rc (for reference)
  • 1480 MPa
  • 1655 MPa

Charpy V-Notch Impact (ASTM 23) Standard size, -40F test temp, hardness

Specimen Orientation

Impact Resistance (ft/lbs)

Transverse (T-L)

Longitudinal (L-T)

Standard Width

12.0

14.0

½ Width

6.0

7.0

The complete requirements are shown in Mil-46100E Table 2

Bend Test

Plate Thickness

0.118-0.3125 in. (3-8mm)

0.3126-0.500 in. (8.1-12.7mm)

0.50-0.750 in (12.8-19mm)

0.751-1.000 in (19.1-25.4mm)

Inside Radius

4T

6T

8T

10T

Flatness

Requirements are specified in ASTM-A-6. Tighter flatness tolerances are available on request.

Thickness

Requirements are specified in MIL-DTL-46100E Table 4. Special tolerances are available (subject to SWC approval).

Ballistic Testing

Testing is always performed at the US Army Aberdeen testing facility or a US Government approved test facility. Specific requirements are listed in Appendix A of Military Specifications 46100E.

Availability

500 is available in thicknesses of 2.5mm – 50mm / .098″ – 2″. Standard widths are 48″, 60″, 72″ / 1220mm, 1524mm, 1829mm. Custom widths are available up to a maximum of 98″ / 2500mm dependent upon material thickness.
real people. real expertise.

We're ready to help with solutions you can trust.